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metal transfer in co2 weldingin co2 welding two distinct types of metal transfers are identified viz short circuiting transfer and free flight
co2 welding gun torchthe torch assembly consists of conduits to supply the consumable wire electrode and the shielding gas into the welding gun the
co2 gas supplythe co2 shielding gas is supplied cylinders at high pressure 140 kg cm2 therefore pressure regulator and flow meter are connected to
wire feeding unitthe wire electrodes are supplied as continues coils in wire spools the solid wires are available in the following sizes 08 10 12 16
co2 welding-power sourcenormally a power source with constant potential characteristics is used for co2 welding as it has the ability to self
co2 weldingco2 welding is one of the variations of t he gmaw gas met al arc welding process which is now used for welding most structural and alloy
shielding gas advantages some of the advantages of gmaw process as compared to other arc welding process are as followsit is a continuous welding
shielding gasthe primary function of the shielding gas is to exclude the atmospheric air from the arc zone however the shielding gas has significant
spray transferin a gas shield of argon or argon rich mixture ie arco2 gas mixture containing more than 80 argon the metal transfer changes from
globular transferglobular transfer is characterised by a drop size of greater diameter than that of the electrode wire the large drop is easily
short circuiting transferthe short circuiting transfer occurs when the welding current and the arc voltage is low metal is transferred from the
metal transferthe continuously fed electrode wire is melted in the arc heat and the droplets thus formed at the wire tip are transferred to the weld
gmaw power sourcea power source wit h a flat characteristics is almost universally used for gmaw process as it provides self adjustment and
safety in tig welding-radiation energy hazardradiant energy may cause injury to the welder in two areas eye and the skin any personnel whether the
safety in tig welding-gaseous and metal fumes hazardsthe major toxic gases associated in tig welding are ozone nitrogen dioxide and phosgene gas
hi there could i please get a quote for the attached electrical assignment please particular attention needs to be taken in terms of the
tungsten inclusionstungsten inclusion is a discontinuity found only in tig welding particles of tungsten from the electrode can be embedded in a weld
weld preparation joint tolerance amp cleaning joint tolerancethe allowable tolerance of joint dimensions depends upon whether the welding is to be
arc initiationtouch startwith the power supply energised and the shielding gas flowing through the cup the torch is lowered toward the workpiece
backup purgebackup purge gas can also be used to protect the under side of the weld and its adjacent base metal surfaces from oxidation on the time
gas flow ratesshielding gas flow requirements are based on cup amp nozzle size weld pool size amp air movement generally the flow rate increases in
argon - hydrogen mixturesargon - hydrogen mixtures are employed in special cases such as mechanised welding of light gauge stainless steel tubing in
heliumhelium he is an inert very light monoatomic gas of atomic weight of 4 it is obtained by separation from natural gas helium is refined to a
argonargon is approximately one and one third times as heavy as air and ten times heavier than helium argon after leaving the torch nozzle forms a
shielding gasesshielding gas is directed by the torch to the arc and weld pool to protect the electrode and the molten weld metal from atmospheric