Question 1: At the Three Little Pigs Processing Plant, the cooling step is a CCP and the critical limit is 1.5 hours to get from 130 to 80°F.
Develop a corrective action record for the following deviation, a monitor finds one lot of hot dogs required 3 hours to cool from 130 to 80F.
Detail what you have to/would do - be as detailed as possible.
Question 2: Happy Clucker Company produces frozen pre-cooked breaded chicken patties for foodservice and upscale restaurants.
The patties are received as raw, pre-shaped and refrigerated, and are received and processed within two days.
The Figure below is the flow diagram. After cold storage the patties are unboxed and placed, in a single layer, on a conveyor belt. The patties are 8 oz +/- 0.5 oz. The patties travels through a breading unit, continuous fryer and a spiral freezer. The breading is dry, premixed and not reused. The frozen product is then packaged in wax impregnated cardboard boxes.