Develop a material requirements plan that will yield 100


Given the following information, develop a material requirements plan (MRP) that will yield 100 units of product A at the start of week 8. You need to fill out the matrices on the second page to answer the questions.

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Item

Inventory On-Hand

Lead

Time

Order Quantity

A

20

1

lot-for-lot

B

30

1

lot-for-lot

C

10

1

lot-for-lot

D

15

1

250

E

5

2

100

 1. What is the MPS (master production schedule) for the final product A?

2. What is the planned order release for item B?

3. What is the planned order release for item C?

4. What is the planned order release for item D?

5. What is the planned order release for item E?

MPS(Master Schedule)

Week Number

Beg. Inv.

1

2

3

4

5

6

7

8

Quantity

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gross requirements (A)

 

 

 

 

 

 

 

 

 

Scheduled receipts

 

 

 

 

 

 

 

 

 

On hand

 

 

 

 

 

 

 

 

 

Net requirements

 

 

 

 

 

 

 

 

 

Planned-order receipts

 

 

 

 

 

 

 

 

 

Planned-order releases

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gross requirements (B)

 

 

 

 

 

 

 

 

 

Scheduled receipts

 

 

 

 

 

 

 

 

 

On hand

 

 

 

 

 

 

 

 

 

Net requirements

 

 

 

 

 

 

 

 

 

Planned-order receipts

 

 

 

 

 

 

 

 

 

Planned-order releases

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gross requirements (C)

 

 

 

 

 

 

 

 

 

Scheduled receipts

 

 

 

 

 

 

 

 

 

On hand

 

 

 

 

 

 

 

 

 

Net requirements

 

 

 

 

 

 

 

 

 

Planned-order receipts

 

 

 

 

 

 

 

 

 

Planned-order releases

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gross requirements (D)

 

 

 

 

 

 

 

 

 

Scheduled receipts

 

 

 

 

 

 

 

 

 

On hand

 

 

 

 

 

 

 

 

 

Net requirements

 

 

 

 

 

 

 

 

 

Planned-order receipts

 

 

 

 

 

 

 

 

 

Planned-order releases

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Gross requirements (E)

 

 

 

 

 

 

 

 

 

Scheduled receipts

 

 

 

 

 

 

 

 

 

On hand

 

 

 

 

 

 

 

 

 

Net requirements

 

 

 

 

 

 

 

 

 

Planned-order receipts

 

 

 

 

 

 

 

 

 

Planned-order releases

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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