Problem:
Comparison of traditional product costing with ABC
Duo plc produces two products A and B. Each has two components specified as sequentially numbered parts i.e. product A (parts 1 and 2) and product B (parts 3 and 4). Two production departments (machinery and fitting) are supported by five service activities (material procurement, material handling, maintenance, quality control and set up). Product A is a uniform product manufactured each year in 12 monthly high volume production runs. Product B is manufactured in low volume customised batches involving 25 separate production runs each month. Additional information is as follows:
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Product A
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Product B
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Production details:
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Components
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Parts 1, 2
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Parts 3, 4
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Annual volume produced
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300 000 units
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300 000 units
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Annual direct
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|
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labour hours:
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|
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Machinery department
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500 000 DLH - 600 000 DLH
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Fitting department
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150 000 DLH
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200 000 DLH
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|
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Overhead Cost Analysis
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Overhead Cost Analysis
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(E000s)
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Material handling
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1500
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Material procurement
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2000
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Set-up
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1500
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Maintenance
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2500
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Quality control
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3000
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Machinery (machinery power, depreciation etc.)
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2500
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Fitting (machine, depreciation, power etc.)"
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2000
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15000
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Cost Driver Analysis
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Cost Driver
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Part 1
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Part 2
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Part 3
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Part 4
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Material movements
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180
|
160
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1 000
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1 200
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Number of orders
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200
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300
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2 000
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4 000
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Number of set-ups
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12
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12
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300
|
300
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Maintenance hours
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7000
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5000
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10000
|
8000
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Number of inspections
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360
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360
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2400
|
1000
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Direct labour hours
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150000
|
350000
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200000
|
400000
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Direct labour hours
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50000
|
100000
|
60000
|
140000
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You are required to compute the unit costs for products A and B using (i) a traditional volume-based product costing system and (ii) an activity-based costing system.