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  Soldering

Introduction to Soldering

For it, electric irons are usually employed on small armatures and gas irons on the larger ones. The size of the iron that is employed depends on the size of the commutator. Leads are soldered to the commutator through the means of soldering iron or torch. The process of soldering is described as follows.

First of all the soldering flux is applied over the wires to be soldered and as well the identified commutator raiser. The wires are after than laced in the particular raisers. After that the tip of the soldering iron is kept on the commutator raiser as displayed in the below diagram, for some time until the heat from the iron is transferred to the commutator raiser's area.

This heat transfer could be identified through the flux's bubbling. While the commutator raiser is adequately hot, the solder is located on the commutator raiser, and the iron is kept over it and the solder is permitted to flow completely around the leads.

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To avoid the solder from flowing down the back of the commutator and thus causing short circuits, raise one end of the armature. To avoid the solder from flowing from one bar to other, the iron is held as displayed in the below diagram.  Extra flux is wiped out after the soldering is finished.

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