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  Other Techniques of Winding

Introduction to Other Techniques of Winding

Brazing:

In the matter of the large armature windings, the armature winding lead ends are brazed with the particular commutator raiser slits via way of a gas torch. Very close inspection and care have to be implemented in the control of the flame.

Hot stacking:

In the matter of small DC armature conductors are reserved in the commutator raiser slits and spot welded. This is termed as hot stacking. A particularly designed hot-stacking machine is presented for this reason.

Banding the armature:

A temporary banding is occasionally useful on the armature before the permanent banding is complete, to keep the coils in position and to make easy shaping of the overhang. Permanent bands are employed on armatures to hold the armature end leads in position. A cord band is employed on small armatures to avoid the leads from flying out of the slots, when the armature is rotating. Large armatures comprise steel bands for similar aim. For large armatures comprising open-type slots, steel or tae bands are employed to avoid the coil from flying out of the slots.

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