Introduction to Formed Coil Winding
For this technique, wooden formers are made to the dimensions of the armature coils, identical to those of the field coils in the earlier sections. The total no. of coils that are needed for the armature are wound and kept ready. The inactive side of the coils is bound with tape and tied with cotton strings as displayed in the below diagram
The coil's active side is spread as in the below diagram (a) and the coil sides are inserted in the respective armature slots, conductor by conductor as displayed in the below diagram (b). Likewise each coil of the armature is placed in the respective slots and the coil ends are looped and soldered to the particular commutator segments.
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For Soldering, electric irons are usually employed on small armatures and gas irons on the larger ones.
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